Rotary / Linear Type Elector – Pneumatic Valve Positioner
4Matic Electro-Pneumatic Positioner (4-20 m Amp, linear and rotary type) are advanced control devices which provide unparalleled stability In difficult environment.
Description
The “4Matic” AEP-1000-R/L series Electro-pneumat ic are used as final controlling element for operation of pneumatic Rotary/linearvalve actuators in correspondence withan input Signalof 4-20mA DCor split ranges.
The Positioners are based on a force balance design for control application that requires a high degree of reliability and repeatability at an economicalcost.
The Positioners can handlethe supply pressure upto 100 psigfor higher pressure industrial pneumatic and process control system requirements.
Principle of Operation
The operation of “4Matic” AEP-1000-R/L series positioners is based on a force balanced system. Tension on the feedback spring provides feedback to the positioner which will vary as the actuator shaft rotates with cam. The spring Loading force is applied through the cam shaft & cam to the positioner’s instrument signal capsule through the balance beam.
Input of 4-20mA DC is applied to the instrument and corresponding output is applied to the control capsule serving as force balance membrane and matching the actuator shaft position to the instrument signal.
Field Reversible
To change form direct acting to reverse acting simply reverse the cam and fix it on cam shaft and make sure of the signal SPAN which is printed on the cam and recalibrate for Actuator fully open or close position incase of Pneumatic to Pneumatic, Positioner Control Valve. For Electro- Pneumatic change current signal input leads form positive to negative and change current signal form 4-20 to 20-4 over and above cam reverse and recalibrate the Positioner.
Features
- Designed as block build structure for maintenance and repair
- Precise calibration with simple SPAN and ZERO adjustments
- Simple conversion to Direct Acting or Reverse Acting
- Split range control available by simple adjustments without changing parts
- Simple structure for feedback connection
- Corrosion-resistant aluminium die cast body
- Sensitive response for high performance
- Vibration resistant design
- Stainless Steel Gauge Standard
- A restricted pilot valve orifice kit for small actuators included
- Optional built-in limit switched or 4-20 mA position transmitter for feedback
- Optional directly-mountable positioner
- Proved the reliability through over 5,00,000 times of repeat test & Vibration test.
Mounting
The “4Matic” AEP-1000-R/L series positioners may be mounted on Linear Actuator/Rotary Actuator as per installation and operational manual.
Options Available
- Position Transmitter (4-20mA De.)
- Two limit Switches.
- Valve, Valve-Actuators
- Damper and Louver Actuators
- Air-Cylinders
- Relays
- Clutches
- Web Tensioners and Brakes
Technical Specification | ||||
Model | Linear | Rotary | ||
Single | Double | Single | Double | |
AEP-1000-L | AEP-1000-R | |||
Input Signal | 4-20 mA DC (NOTE 1) | |||
Input Resistance | 235±15 | |||
Supply Air Pressure | 20-1oopsi (7.0 kg/cm2) | |||
Standard Stroke | 10-SOmm (NOTE 2) | |||
Air Piping Connection | 1/4 NPT(F) | |||
Conduit Connection | 1/2 NPT (F} | |||
Explosion-proof Classification | Exia II BT6, Exdm II BT6, Exdm II CT6 | |||
Degree of Protection | IP66 | |||
Ambient Temperature | -20°cto 70°C | |||
Pressure Gauge | Stainless Steel 0-2 kg/cm2 0-4 kg/cm2 0-10 kg/cm2 |
|||
Output Characteristics | linear I Rotary | |||
linearity | Within± 1.0% F.S. | |||
Sensitivity | Within 0.2% F.S. | |||
Hysteresis | Within 0.75% F.S | |||
Repeatability | Wlthio t 0.5% F.S | |||
Air Consumption | S.O LPM(1.4 kg/cm2) Supply | |||
Flow Capacity | 80 LPM (1.4 kg/cm2) Supply | |||
Material | Aluminium Oiecast Body | |||
Weight | 2.8 Kg. With a terminalbox |
NOTE :
1. 1/2 split range can be adjusted
2. Feedback lever for stroke 80-lSOmm is available (PPL)
Integrated Characteristics
- Suitable for Rotary I Linear Actuators .
- Low Air consumption.
- No resonance at 5-200Hz.
- Prevents hunting by using Orifice for small size actuator.
- Simple Conversing to Direct Acting or reverse Acting.
- Precise Calibration with simple SPAN and Zero Adjustments.
- Suitable for Single/Double acting Actuator
- Can control 1/2 split range with simple operation without replacing any
- Extremely Vibration Resistance Desing.
- Easy Mai
- Corrosion-Resistance Aluminium Die cast
Application
The “4Matic” AEP – 1000 R/E Positioners converts pneumatic/electrical signal to a pneumatic output which can be used to operate the following :
Used In
Petrochemical Processing Systems, Energy Management, HVAC Systems, Textile Processing Systems. Pharmaceutical Processing System, Paper & Pulp Handling Controls.
Note : Since, constant worldwide advancement in technology, We keep our rights reserved to make changes time to time in Technical specifications and Dimensions without prior notice.
Rotary / Linear Pneumatic – Pneumatic Valve Positioner
4MatiC Pneumatic-Pneumatic Positioner (3-15 pst I rotary off linear type) are advanced control devices which provide unparalleled stability in difficult environment.
Description
The “4Matic” APP-1200-R/L sesries positioners converts a controller output (usually 3 to15 psigto Linearly/Rotary proportional Trave/Rotational & Pneumatic outputs. The Positioners are based on a force balance desing for control applications that requires a high degree of reliability & repeatability at an economical cost. Optional NEMA 4X (IP65/IP66)-explosion proof versions allows for splashdown/explosive atmosphere and outdoor installation.
The “4Matic” APP-1200-R/L series positioners are used for Liner/Rotary movement with ranges 3-9 and 9-15 psig. control Sigal, when you select split range. Standard rang is 3-15 psig. The positioners can handle the supply pressure upto 100 psigfor higher pressure Industrial pneumatic and process control system requirements.
Principle of Operation
The operation of “4Matic” APP-1200-R/L series positioners is based on a force balanced system.Tension on the feedback spring provides feedback to the positioner which will vary as the actuator shaft rotates with cam. The spring Loading force is applied through the cam shaft & cam to the positioner’s instrument signal capsule through the balance beam.
Output form the controller (usually 3-15 Psig) is applied to the diaphragm in the instrument signalcapsule serving as a force balance membrane, matchingthe actuator shaft positionto the instrument signal.
Split Ranging
If split ranging is required may be mounted on Linear Actuator/Rotary Actuator as per installation and operational manual.
Mounting
The “4Matic” APP-1200-R/L FC series positioners may be mounted on Linear Actuator/Rotary Actuator as per installation and operational manual
Field Reversible
To change form direct actingto reverse acting simply reverse the cam and fix it on cam shaft and make sure of the signal SPAN which is printed on the cam and recalibrate for Actuator fully open or close position incase of Pneumaticto Pneumatic.
Conduit Connection1/2″ NPT (F}
Technical Specification | ||||
Model | Linear | Rotary | ||
Single | Double | Single | Double | |
AEP-1000-L | AEP-1000-R | |||
Input Signal | 3-1spsi (0.2 1.0kgf/cm2) (NOTE 1) | |||
Supply Air Pressure | 100 psi Max.(7.0 kgf/cm2) | |||
Standard Stroke | 10-80mm (NOTE 2) | |||
Air Piping Connection | 1/4″ NPT(F) | |||
Ambient Temperature | -20°cto 70°C | |||
Pressure Gauge | Stainless Steel | |||
Explosion-proof Classification | Exia II BT6, Exdm II BT6, Exdm II CT6 | |||
Degree of Protection | IP66 | |||
Pressure Gauge | Stainless Steel 0-2 kg/cm2 0-4 kg/cm2 0-10 kg/cm2 |
|||
Output Characteristics | linear I Rotary | |||
linearity | Within± 1.0% F.S. | |||
Sensitivity | Within 0.2% F.S. | |||
Hysteresis | Within 0.75% F.S | |||
Repeatability | Wlthio t 0.5% F.S | |||
Air Consumption | S.O LPM(1.4 kg/cm2) Supply | |||
Flow Capacity | 80 LPM (1.4 kg/cm2) Supply | |||
Material | Aluminium Oiecast Body | |||
Weight | 1.8 Kg. With a terminalbox |
NOTE :
1. 1/2 split range can be adjusted
2. Feedback lever for stroke 80-lSOmm is available (PPL)
Integrated Characteristics
- Suitable for Rotary I Linear Actuators .
- Low Air consumption.
- No resonance at 5-200Hz.
- Prevents hunting by using Orifice for small size actuator.
- Simple Conversing to Direct Acting or reverse Acting.
- Precise Calibration with simple SPAN and Zero Adjustments.
- Suitable for Single/Double acting Actuator
- Can control 1/2 split range with simple operation without replacing any
- Extremely Vibration Resistance Desing.
- Easy Mai
- Corrosion-Resistance Aluminium Die cast
Application
The “4Matic” AEP – 1000 R/E Positioners converts pneumatic/electrical signal to a pneumatic output which can be used to operate the following :
Used In
Petrochemical Processing Systems, Energy Management, HVAC Systems, Textile Processing Systems. Pharmaceutical Processing System, Paper & Pulp Handling Controls.
Note : Since, constant worldwide advancement in technology, We keep our rights reserved to make changes time to time in Technical specifications and Dimensions without prior notice.
Rotary / Linear Type Elector – Pneumatic Direct Mount Positioner
4MatiC Pneumatic-Pneumat ic Positioner (3-15 pst I rotary off linear type) are advanced control devices which provide unparalleled stability in difficult environment. Electro – Pneumatic Positioner is used for operation of pneumatic Multiple springs diaphragm actuators by means of electrical or control system with an output signal of DC 4 – 20 mA or split rages.
Features
- CE, CIMFR, BIS, ISi,ISO Certified, approved
- It is connected with Diaphragm actuator directly without Air pipe, and can be mounted the Filter Regulator
- Sturdy, tubeless and vibration resistant design
- There is no resonance at 5-200Hz.
- The change of RA/DA acting is convenient. It is able to apply to single or double acting actuator.
- It is possible to prevent the hunting with orifice to the small size actuator
- It is economical due to less air consumption.
- It is able to control the Y, split range with simple operation with replacement of parts.
Technical Specification | ||||
Type | AEP-1500-L | |||
Item | Rotary Type (can feedback ) | |||
Single | Double | |||
Input Signal | 4-20 mA DC | |||
Impedance | 250±15Ω | |||
Supply Air | 1.4∼7kg f/cm2 ( 20 ∼100psi ) | |||
Stroke | 10∼150mm | |||
Air Connection | PT (NPT) 1/4 | |||
Gauge Connection | PT (NPT) 1/8 | |||
Conduit | PF 1/2 (G1/2) | |||
Explosion-proof | ExdII BT6, ExdIICT6, ExiaIIT6 | |||
Protection | IP66 | |||
Ambient Temperature | -20°∼70°C | |||
linearity | ± 1% F.S. ± F.S | |||
Hysteresis | ± 1% F.S | |||
Sensitivity | ± 0.2% F.S ± 0.5% F.S | |||
Repeatability | ± 0.5% | |||
Air Consumption | 3 LPM(sup=1.4 kgf/cm2, 20psi) | |||
Flow Capacity | 80 LPM (sup=1.4 kgf/cm2, 20psi) | |||
Material | Aluminium alloy | |||
Weight | 2.8 Kg. (6.2 lb) |
Note : Since, Constant worldwide advancement in technology, We keep our rights reserved to make changes time to time in Technical specifications and Dimensions without prior notice.